Tag Archives: half coupling

China Custom Fluid Coupling Chain Jaw Flexible Flange Gear Rigid Spacer Motor Shaft Universal Half Reducer Spline Stainless Steel Elastomeric Coupling

Product Description

  Fluid Coupling Chain Jaw Flexible Flange Gear Rigid Spacer Motor Shaft Universal Half Reducer Spline Stainless Steel Elastomeric coupling

A fluid coupling is a torque converter used in mechanical power transmission systems to transmit torque from 1 rotating shaft to another. It consists of 2 halves, the impeller, and the runner, which are placed in a housing filled with a hydraulic fluid such as oil or water.

When one-half of the fluid coupling is rotated, it creates a fluid flow within the housing, which in turn causes the other half to rotate. The fluid coupling uses fluid dynamics principles to transmit torque between the 2 halves, with the amount of torque being proportional to the speed difference between the 2 shafts.

One of the key advantages of a fluid coupling is its ability to provide a smooth and gradual torque transfer between the 2 shafts, without any mechanical connection. This can help to reduce wear and tear on the equipment and improve overall system efficiency.

Fluid couplings are commonly used in various industrial applications, including mining, construction, and marine equipment. They are also used in automotive transmissions, where they can help provide a smooth and efficient torque transfer between the engine and the wheels.

Overall, a fluid coupling provides a reliable and efficient way to transmit torque between 2 rotating shafts, without any mechanical connection. With their ability to provide a smooth and gradual torque transfer, they are a popular choice for a wide range of industrial and automotive applications.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Shaft Hole: 19-32
Torque: >80N.M
Bore Diameter: 19mm
Speed: 4000r/M
Structure: Flexible

China Custom Fluid Coupling Chain Jaw Flexible Flange Gear Rigid Spacer Motor Shaft Universal Half Reducer Spline Stainless Steel Elastomeric Coupling
China Custom Fluid Coupling Chain Jaw Flexible Flange Gear Rigid Spacer Motor Shaft Universal Half Reducer Spline Stainless Steel Elastomeric Coupling

spacer coupling

Are There Any Safety Considerations When Using Spacer Couplings in Rotating Machinery?

Yes, there are several safety considerations to keep in mind when using spacer couplings in rotating machinery. Proper installation, maintenance, and operational practices are essential to ensure the safe and reliable functioning of the couplings and the connected machinery. Here are some important safety considerations:

1. Proper Installation: It is crucial to follow the manufacturer’s guidelines and instructions during the installation of spacer couplings. Improper installation can lead to misalignment, uneven loading, and premature wear, which may compromise the safety and performance of the system.

2. Regular Maintenance: Routine maintenance is necessary to keep spacer couplings in optimal condition. Regular inspections can help identify wear, misalignment, or other issues early on, preventing potential failures and ensuring safe operation.

3. Torque and Speed Limits: Always adhere to the recommended torque and speed limits provided by the coupling manufacturer. Exceeding these limits can lead to coupling failure, which may cause damage to the equipment and pose safety risks to personnel.

4. Alignment and Balance: Proper shaft alignment and balance are crucial for the safe operation of rotating machinery. Misalignment can lead to increased stress on the coupling and the connected components, resulting in premature wear and potential failures.

5. Temperature Considerations: Ensure that the spacer coupling’s material and design are suitable for the operating temperature range of the application. Extreme temperatures can affect the coupling’s mechanical properties and lead to reduced performance or failure.

6. Emergency Shutdown Procedures: Implement clear emergency shutdown procedures in case of coupling failure or other mechanical issues. Employees should be familiar with these procedures and have access to emergency shutdown controls.

7. Lubrication: Proper lubrication is essential to reduce friction and wear in spacer couplings. Ensure that the couplings are adequately lubricated according to the manufacturer’s recommendations.

8. Regular Inspections: Periodically inspect the spacer couplings for signs of wear, corrosion, or damage. Replace any worn or damaged couplings promptly to prevent safety hazards.

9. Compliance with Regulations: Ensure that the use of spacer couplings complies with relevant safety regulations and industry standards to maintain a safe working environment.

By taking these safety considerations into account and following best practices, the use of spacer couplings in rotating machinery can be safe and effective, contributing to the reliable operation of industrial processes while minimizing the risk of accidents or failures.

spacer coupling

Use of Spacer Couplings for Motor-to-Shaft and Shaft-to-Shaft Connections

Yes, spacer couplings can be used for both motor-to-shaft and shaft-to-shaft connections in various mechanical systems and power transmission applications. The versatility of spacer couplings allows them to accommodate different types of connections between rotating machinery and shafts.

1. Motor-to-Shaft Connections:

In motor-to-shaft connections, a motor is connected to a driven shaft or component. Spacer couplings can be utilized to bridge the gap between the motor and the driven shaft while maintaining the required alignment. These couplings help transmit torque from the motor to the driven shaft efficiently, ensuring smooth power transmission. They also compensate for any misalignment between the motor and the driven shaft, reducing the risk of mechanical stress and vibration-related issues.

2. Shaft-to-Shaft Connections:

For shaft-to-shaft connections, where two shafts need to be connected together, spacer couplings provide a flexible and reliable solution. Spacer couplings can handle angular, parallel, and axial misalignment between the shafts, allowing them to operate smoothly even when there are slight deviations in alignment. This capability helps prevent excessive wear and premature failure of equipment components.

Whether in motor-to-shaft or shaft-to-shaft connections, spacer couplings play a vital role in enhancing the reliability and efficiency of power transmission systems. They help protect connected equipment from shock loads, vibrations, and misalignment, ultimately contributing to extended service life and reduced maintenance requirements.

It is essential to select the appropriate type and size of spacer coupling based on the specific application requirements, including torque capacity, operating speed, shaft size, and environmental conditions. Proper installation and alignment of the spacer coupling are crucial to ensure optimal performance and reliability of the connected equipment.

China Custom Fluid Coupling Chain Jaw Flexible Flange Gear Rigid Spacer Motor Shaft Universal Half Reducer Spline Stainless Steel Elastomeric Coupling  China Custom Fluid Coupling Chain Jaw Flexible Flange Gear Rigid Spacer Motor Shaft Universal Half Reducer Spline Stainless Steel Elastomeric Coupling
editor by CX 2024-02-21

China manufacturer Half Spacer Stable Performance Grid Coupling

Product Description

                                        Grid Flexible Coupling Shaft Coupling (JS)
JS grid coupling vibration, JS grid coupling and long service life. JS grid coupling under high load range, JS grid coupling starting safety, high transmission efficiency, reliable operation.
Feature:
1.The serpentine spring as the elastic element, the elastic strong at the same time, greatly improves the grid coupling torque, widely used in heavy machinery and general machinery.The serpentine spring special technology department, has long service life, allowing higher speed, has good ability to compensate in the axial, radial and angle
2.High transmission efficiency, start safety. Transmission efficiency of up to 99.47%, short-time overload capacity is 2 times the rated torque, operation safety.
3.Simple structure, convenient assembly and disassembly, long service life
4.Damping effect is good to avoid the resonance.

Model Tn KN.m (n) r/min d L L0 L2 D D1 t kg kg  
y x a
JS1 0.045 4500 18-22 47 97 66 95 3 1.91 0.571 0.15 ±0.3 0.076
JS2 0.14 4500 22-35 47 97 68 105 3 2.59 0.041 0.15 ±0.3 0.076
JS3 0.224 4500 25-42 50 103 70 115 3 3.36 0.054 0.15 ±0.3 0.076
JS4 0.4 4500 32-60 60 123 80 130 3 5.45 0.068 0.20 ±0.3 0.10
JS5 0.63 4350 40-56 63 129 92 150 3 7.26 0.086 0.20 ±0.3 0.127
JS6 0.90 4125 48-65 76 155 95 160 3 10.4 0.113 0.20 ±0.3 0.127
JS7 1.80 3600 55-80 89 181 116 190 3 17.7 0.172 0.20 ±0.3 0.15
JS8 3.15 3600 65-95 98 199 122 210 3 25.4 0.254 0.20 ±0.3 0.18
JS9 5.6 2440 75-110 120 245 155 250 5 42.2 0.426 0.25 ±0.5 0.20
JS10 8.0 2250 85-120 127 259 162 270 5 54.5 0.508 0.25 ±0.5 0.23
JS11 12.5 2571 90-140 149 304 192 310 6 81.3 0.735 0.28 ±0.6 0.25
JS12 18 1800 110-170 162 330 195 346 6 121 0.908 0.28 ±0.6 0.30
JS13 25 1650 120-200 184 374 201 384 6 178 1.135 0.28 ±0.6 0.33
JS14 35.5 1500 140-200 183 372 271 450 391 6 234 1.952 0.30 ±0.6 0.40
JS15 50 1350 160-240 198 402 279 500 431 6 317 2.815 0.30 ±0.6 0.45
JS16 63 1225 180-280 216 438 304 566 487 6 448 3.496 0.30 ±0.6 0.5
JS17 90 1100 200-300 239 484 322 630 555 6 620 3.76 0.38 ±0.6 0.56
JS18 125 1050 240-320 260 526 356 675 608 6 776 4.4 0.38 ±0.6 0.6
JS19 160 900 280-360 280 566 355 756 660 6 1058 5.63 0.38 ±1.3 0.68
JS20 224 820 300-380 305 623 432 845 751 13 1426 10.5 0.46 ±1.3 0.74
JS21 315 730 320-420 325 663 490 920 822 13 1787 16.1 0.46 ±1.3 0.8
JS22 400 680 340-450 345 703 546 1000 905 13 2269 24.1 0.48 ±1.3 0.89
JS23 500 630 360-480 368 749 648 1087 13 2951 33.8 0.48 ±1.3 0.96
JS24 630 580 400-460 401 815 698 1180 13 3836 50.2 0.5 ±1.3 1.07
JS25 800 540 420-500 432 877 762 1260 13 4686 67.2 0.5 ±1.3 1.77

Detailed Photos

Company Profile

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.

Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

Our Services

1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.

5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.

FAQ

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances. 

Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order? 
A: Sure, welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

Contact Us

Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Shaft Hole: as Your Requirement
Torque: as Your Requirement
Bore Diameter: as Your Requirement
Speed: as Your Requirement
Structure: Flexible
Customization:
Available

|

Customized Request

China manufacturer Half Spacer Stable Performance Grid Coupling
China manufacturer Half Spacer Stable Performance Grid Coupling

spacer coupling

Are There Any Safety Considerations When Using Spacer Couplings in Rotating Machinery?

Yes, there are several safety considerations to keep in mind when using spacer couplings in rotating machinery. Proper installation, maintenance, and operational practices are essential to ensure the safe and reliable functioning of the couplings and the connected machinery. Here are some important safety considerations:

1. Proper Installation: It is crucial to follow the manufacturer’s guidelines and instructions during the installation of spacer couplings. Improper installation can lead to misalignment, uneven loading, and premature wear, which may compromise the safety and performance of the system.

2. Regular Maintenance: Routine maintenance is necessary to keep spacer couplings in optimal condition. Regular inspections can help identify wear, misalignment, or other issues early on, preventing potential failures and ensuring safe operation.

3. Torque and Speed Limits: Always adhere to the recommended torque and speed limits provided by the coupling manufacturer. Exceeding these limits can lead to coupling failure, which may cause damage to the equipment and pose safety risks to personnel.

4. Alignment and Balance: Proper shaft alignment and balance are crucial for the safe operation of rotating machinery. Misalignment can lead to increased stress on the coupling and the connected components, resulting in premature wear and potential failures.

5. Temperature Considerations: Ensure that the spacer coupling’s material and design are suitable for the operating temperature range of the application. Extreme temperatures can affect the coupling’s mechanical properties and lead to reduced performance or failure.

6. Emergency Shutdown Procedures: Implement clear emergency shutdown procedures in case of coupling failure or other mechanical issues. Employees should be familiar with these procedures and have access to emergency shutdown controls.

7. Lubrication: Proper lubrication is essential to reduce friction and wear in spacer couplings. Ensure that the couplings are adequately lubricated according to the manufacturer’s recommendations.

8. Regular Inspections: Periodically inspect the spacer couplings for signs of wear, corrosion, or damage. Replace any worn or damaged couplings promptly to prevent safety hazards.

9. Compliance with Regulations: Ensure that the use of spacer couplings complies with relevant safety regulations and industry standards to maintain a safe working environment.

By taking these safety considerations into account and following best practices, the use of spacer couplings in rotating machinery can be safe and effective, contributing to the reliable operation of industrial processes while minimizing the risk of accidents or failures.

spacer coupling

Impact of Spacer Couplings on the Overall Reliability of Connected Equipment

Spacer couplings play a critical role in enhancing the overall reliability and performance of connected equipment in power transmission systems. Here are the ways spacer couplings impact equipment reliability:

1. Misalignment Compensation: Spacer couplings can accommodate various types of misalignment, including angular, parallel, and axial misalignment. By allowing for flexible alignment between the connected shafts, spacer couplings help prevent undue stress and wear on the equipment components. This feature minimizes the risk of premature failures due to misalignment issues.

2. Vibration Damping: Spacer couplings act as shock absorbers, dampening vibrations and shocks generated during the operation of rotating machinery. By absorbing and dispersing these forces, spacer couplings reduce the transmission of vibrations to the connected equipment. This, in turn, reduces the risk of fatigue and vibration-induced failures, contributing to improved equipment reliability.

3. Overload Protection: In the event of sudden overload or torque spikes, spacer couplings can help protect the connected equipment from damage. The flexibility of spacer couplings allows them to absorb and dissipate excess torque or shock loads, preventing catastrophic failures in the system.

4. Reducing Wear and Tear: Spacer couplings minimize friction between shafts and mechanical components by allowing smooth and flexible movement. This reduces wear and tear on shafts, bearings, and other elements, leading to extended equipment life and enhanced reliability.

5. Enhanced Service Life: The ability of spacer couplings to compensate for misalignment and reduce vibration-related stress on connected equipment components results in extended service life for the machinery. By reducing the occurrence of breakdowns and the need for frequent repairs, spacer couplings contribute to overall system reliability.

6. Maintenance Simplification: Spacer couplings often require less maintenance compared to rigid couplings. Their ability to handle misalignment reduces the need for frequent realignment, and their design typically includes fewer moving parts, reducing the likelihood of maintenance-related issues. This simplification of maintenance procedures contributes to improved equipment reliability.

7. Contamination Prevention: Some spacer couplings are designed to protect against the ingress of contaminants such as dirt, dust, and moisture. By preventing the entry of harmful particles, spacer couplings help maintain the integrity of the connected equipment, reducing the risk of component damage and improving overall reliability.

8. Application-Specific Design: Spacer couplings are available in various designs and materials to suit specific applications and industries. Choosing the appropriate spacer coupling that meets the unique requirements of the application further enhances the overall reliability and performance of the connected equipment.

Overall, spacer couplings promote smooth power transmission, minimize stress and wear on equipment components, and protect against adverse operating conditions. By contributing to increased equipment reliability and service life, spacer couplings play a crucial role in the efficiency and longevity of rotating machinery and power transmission systems.

China manufacturer Half Spacer Stable Performance Grid Coupling  China manufacturer Half Spacer Stable Performance Grid Coupling
editor by CX 2024-02-11

China wholesaler Fluid Coupling Chain Jaw Flexible Flange Gear Rigid Spacer Motor Shaft Universal Half Reducer Spline Stainless Steel Elastomeric Coupling

Product Description

  Fluid Coupling Chain Jaw Flexible Flange Gear Rigid Spacer Motor Shaft Universal Half Reducer Spline Stainless Steel Elastomeric coupling

A fluid coupling is a torque converter used in mechanical power transmission systems to transmit torque from 1 rotating shaft to another. It consists of 2 halves, the impeller, and the runner, which are placed in a housing filled with a hydraulic fluid such as oil or water.

When one-half of the fluid coupling is rotated, it creates a fluid flow within the housing, which in turn causes the other half to rotate. The fluid coupling uses fluid dynamics principles to transmit torque between the 2 halves, with the amount of torque being proportional to the speed difference between the 2 shafts.

One of the key advantages of a fluid coupling is its ability to provide a smooth and gradual torque transfer between the 2 shafts, without any mechanical connection. This can help to reduce wear and tear on the equipment and improve overall system efficiency.

Fluid couplings are commonly used in various industrial applications, including mining, construction, and marine equipment. They are also used in automotive transmissions, where they can help provide a smooth and efficient torque transfer between the engine and the wheels.

Overall, a fluid coupling provides a reliable and efficient way to transmit torque between 2 rotating shafts, without any mechanical connection. With their ability to provide a smooth and gradual torque transfer, they are a popular choice for a wide range of industrial and automotive applications.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Shaft Hole: 19-32
Torque: >80N.M
Bore Diameter: 19mm
Speed: 4000r/M
Structure: Flexible

China wholesaler Fluid Coupling Chain Jaw Flexible Flange Gear Rigid Spacer Motor Shaft Universal Half Reducer Spline Stainless Steel Elastomeric Coupling
China wholesaler Fluid Coupling Chain Jaw Flexible Flange Gear Rigid Spacer Motor Shaft Universal Half Reducer Spline Stainless Steel Elastomeric Coupling

spacer coupling

What Are the Maintenance Requirements for Spacer Couplings?

Spacer couplings are relatively low-maintenance compared to some other types of couplings. However, regular inspections and preventive measures are essential to ensure their optimal performance and longevity. Here are the key maintenance requirements for spacer couplings:

1. Visual Inspections: Regularly inspect the spacer coupling and its components for signs of wear, damage, or misalignment. Look for any visible cracks, corrosion, or deformation.

2. Lubrication: Some spacer couplings may require periodic lubrication, especially if they have rolling elements such as bearings or if the coupling design necessitates lubrication. Follow the manufacturer’s guidelines for the appropriate lubrication intervals and type of lubricant to use.

3. Alignment Checks: Proper alignment between the connected shafts is crucial for spacer coupling performance. Periodically check and adjust the alignment to ensure that the coupling operates smoothly and efficiently. Misalignment can lead to premature wear and failure of the coupling.

4. Bolt Tightening: Check and tighten the coupling bolts regularly to maintain the desired clamping force. Loose bolts can cause vibrations and compromise the integrity of the coupling connection.

5. Environmental Considerations: In harsh or corrosive environments, pay close attention to the effects of the operating conditions on the coupling. Consider using corrosion-resistant materials or protective coatings to prolong the coupling’s life.

6. Replacement of Worn Components: If any components of the spacer coupling show signs of wear or damage beyond acceptable limits, replace them promptly. This includes components like the spacer, bolts, and locking devices.

7. Regular Maintenance Schedule: Develop a regular maintenance schedule based on the coupling manufacturer’s recommendations and the specific operating conditions of the machinery. A well-maintained coupling can significantly extend the life of the connected equipment.

8. Consult Manufacturer Guidelines: Always refer to the manufacturer’s maintenance guidelines and recommendations. They will provide specific instructions on maintenance intervals and procedures for the particular spacer coupling model.

By following these maintenance practices, you can ensure that the spacer coupling remains in optimal condition, reduces the risk of unexpected failures, and contributes to the overall reliability and efficiency of the machinery it connects.

spacer coupling

How Does a Spacer Coupling Handle Angular, Parallel, and Axial Misalignment?

A spacer coupling is a type of flexible coupling that is designed to accommodate different types of misalignment between shafts. Here’s how it handles angular, parallel, and axial misalignment:

1. Angular Misalignment: Angular misalignment occurs when the axes of the two shafts are not parallel but intersect at a certain angle. A spacer coupling can handle angular misalignment by allowing the flexible element (such as an elastomeric or metallic component) to flex and bend when the shafts are not perfectly aligned. This bending action allows the coupling to compensate for the angular displacement between the shafts and transmit torque smoothly.

2. Parallel Misalignment: Parallel misalignment occurs when the axes of the two shafts are parallel but are offset laterally. A spacer coupling can handle parallel misalignment by virtue of its design. The spacer element (a cylindrical piece that connects the two coupling halves) provides the required lateral space between the shafts. This space allows the shafts to have a slight offset without inducing excessive stress on the machinery, thereby minimizing the risk of premature wear or failure.

3. Axial Misalignment: Axial misalignment occurs when the two shafts move closer together or farther apart along their axis. Some spacer couplings may have limited axial movement capabilities, which can help accommodate slight axial misalignment. However, it’s essential to ensure that the axial displacement is within the coupling’s specified limits to avoid overloading the coupling or the connected equipment.

Overall, spacer couplings are designed to be flexible and provide some degree of misalignment accommodation, but their ability to handle misalignment depends on their specific design and material properties. It’s essential to select the appropriate type and size of spacer coupling based on the expected misalignment and operational requirements of the machinery to ensure optimal performance and longevity of the coupling and the connected components.

China wholesaler Fluid Coupling Chain Jaw Flexible Flange Gear Rigid Spacer Motor Shaft Universal Half Reducer Spline Stainless Steel Elastomeric Coupling  China wholesaler Fluid Coupling Chain Jaw Flexible Flange Gear Rigid Spacer Motor Shaft Universal Half Reducer Spline Stainless Steel Elastomeric Coupling
editor by CX 2024-01-12

China best Half Spacer Stable Performance Grid Coupling

Product Description

                                       Grid Flexible Coupling Shaft Coupling (JS)
JS grid coupling vibration, JS grid coupling and long service life. JS grid coupling under high load range, JS grid coupling starting safety, high transmission efficiency, reliable operation.
Feature:
1.The serpentine spring as the elastic element, the elastic strong at the same time, greatly improves the grid coupling torque, widely used in heavy machinery and general machinery.The serpentine spring special technology department, has long service life, allowing higher speed, has good ability to compensate in the axial, radial and angle
2.High transmission efficiency, start safety. Transmission efficiency of up to 99.47%, short-time overload capacity is 2 times the rated torque, operation safety.
3.Simple structure, convenient assembly and disassembly, long service life
4.Damping effect is good to avoid the resonance.

Model Tn KN.m (n) r/min d L L0 L2 D D1 t kg kg  
y x a
JS1 0.045 4500 18-22 47 97 66 95 3 1.91 0.571 0.15 ±0.3 0.076
JS2 0.14 4500 22-35 47 97 68 105 3 2.59 0.041 0.15 ±0.3 0.076
JS3 0.224 4500 25-42 50 103 70 115 3 3.36 0.054 0.15 ±0.3 0.076
JS4 0.4 4500 32-60 60 123 80 130 3 5.45 0.068 0.20 ±0.3 0.10
JS5 0.63 4350 40-56 63 129 92 150 3 7.26 0.086 0.20 ±0.3 0.127
JS6 0.90 4125 48-65 76 155 95 160 3 10.4 0.113 0.20 ±0.3 0.127
JS7 1.80 3600 55-80 89 181 116 190 3 17.7 0.172 0.20 ±0.3 0.15
JS8 3.15 3600 65-95 98 199 122 210 3 25.4 0.254 0.20 ±0.3 0.18
JS9 5.6 2440 75-110 120 245 155 250 5 42.2 0.426 0.25 ±0.5 0.20
JS10 8.0 2250 85-120 127 259 162 270 5 54.5 0.508 0.25 ±0.5 0.23
JS11 12.5 2571 90-140 149 304 192 310 6 81.3 0.735 0.28 ±0.6 0.25
JS12 18 1800 110-170 162 330 195 346 6 121 0.908 0.28 ±0.6 0.30
JS13 25 1650 120-200 184 374 201 384 6 178 1.135 0.28 ±0.6 0.33
JS14 35.5 1500 140-200 183 372 271 450 391 6 234 1.952 0.30 ±0.6 0.40
JS15 50 1350 160-240 198 402 279 500 431 6 317 2.815 0.30 ±0.6 0.45
JS16 63 1225 180-280 216 438 304 566 487 6 448 3.496 0.30 ±0.6 0.5
JS17 90 1100 200-300 239 484 322 630 555 6 620 3.76 0.38 ±0.6 0.56
JS18 125 1050 240-320 260 526 356 675 608 6 776 4.4 0.38 ±0.6 0.6
JS19 160 900 280-360 280 566 355 756 660 6 1058 5.63 0.38 ±1.3 0.68
JS20 224 820 300-380 305 623 432 845 751 13 1426 10.5 0.46 ±1.3 0.74
JS21 315 730 320-420 325 663 490 920 822 13 1787 16.1 0.46 ±1.3 0.8
JS22 400 680 340-450 345 703 546 1000 905 13 2269 24.1 0.48 ±1.3 0.89
JS23 500 630 360-480 368 749 648 1087 13 2951 33.8 0.48 ±1.3 0.96
JS24 630 580 400-460 401 815 698 1180 13 3836 50.2 0.5 ±1.3 1.07
JS25 800 540 420-500 432 877 762 1260 13 4686 67.2 0.5 ±1.3 1.77

Detailed Photos

Company Profile

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.

Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

Our Services

1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.

5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.

FAQ

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances. 

Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order? 
A: Sure, welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

Contact Us

Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

Standard Or Nonstandard: Standard
Shaft Hole: as Your Requirement
Torque: as Your Requirement
Bore Diameter: as Your Requirement
Speed: as Your Requirement
Structure: Flexible
Customization:
Available

|

Customized Request

China best Half Spacer Stable Performance Grid Coupling
China best Half Spacer Stable Performance Grid Coupling

spacer coupling

How Do Spacer Couplings Compare to Other Types of Couplings in Terms of Performance?

Spacer couplings offer distinct advantages and disadvantages compared to other types of couplings, making them suitable for specific applications:

1. Misalignment Tolerance: Spacer couplings have limited flexibility and can handle only minor misalignment between shafts. In contrast, flexible couplings like elastomeric and gear couplings can accommodate higher levels of misalignment due to their elastic properties.

2. Torque Transmission: Spacer couplings provide excellent torque transmission capabilities, making them suitable for heavy-duty applications. They can efficiently transfer torque between shafts without backlash.

3. Maintenance Requirements: Spacer couplings are relatively simple in design and do not require frequent maintenance. They do not have moving parts or wearing elements, reducing the need for regular inspection and replacement.

4. Torsional Stiffness: Spacer couplings offer high torsional stiffness, ensuring precise and reliable torque transmission between the connected equipment.

5. Installation and Alignment: Installing a spacer coupling requires careful alignment between shafts. While it may be more involved compared to some flexible couplings, proper alignment is essential for optimal performance.

6. Cost: Spacer couplings are generally more cost-effective than some high-performance flexible couplings, making them an attractive choice for various industrial applications.

7. Application Suitability: Spacer couplings are commonly used in applications where rigid and reliable torque transmission is required, such as pumps, compressors, and other heavy machinery.

8. Operating Conditions: Spacer couplings can handle high temperatures, making them suitable for applications in challenging environments.

When selecting a coupling for a specific application, it is essential to consider the specific needs of the system, including the required misalignment compensation, torque transmission capacity, maintenance requirements, and operating conditions. Each coupling type has its strengths and limitations, and the choice will depend on the unique demands of the application.

spacer coupling

What Role Does a Spacer Coupling Play in Reducing Downtime and Maintenance Costs?

A spacer coupling plays a crucial role in reducing downtime and maintenance costs in rotating machinery by offering the following benefits:

1. Misalignment Compensation: Rotating equipment is subject to various types of misalignment during operation, which can lead to premature wear and failure of components. Spacer couplings can accommodate angular, parallel, and axial misalignment between shafts, which helps minimize the stress on the connected equipment. By reducing the impact of misalignment, spacer couplings contribute to extending the service life of the machinery and its components.

2. Vibration Damping: Vibrations in rotating machinery can lead to increased wear, fatigue, and reduced efficiency. Spacer couplings often include flexible elements made of elastomeric materials that act as vibration dampers. These elements absorb and dissipate vibration energy, reducing the transmission of harmful vibrations to the connected equipment. As a result, the machinery operates more smoothly and experiences less stress, leading to lower maintenance requirements.

3. Shock Load Absorption: During the operation of machinery, sudden shock loads may occur due to starting or stopping processes or external impacts. Spacer couplings with elastomeric or metallic flexible elements can absorb and cushion these shock loads, protecting the connected equipment from damage. By mitigating the effects of shock loads, spacer couplings contribute to the reliability and longevity of the machinery.

4. Easy Maintenance and Replacement: Spacer couplings are designed for ease of maintenance. In the event of a failure or wear of the flexible element, the coupling can be easily disassembled and the damaged component replaced, reducing downtime. The modular design of spacer couplings simplifies the maintenance process, helping to minimize the time required for repairs and reducing associated maintenance costs.

5. Corrosion Resistance: Many spacer couplings are manufactured using materials with excellent corrosion resistance, such as stainless steel or coated alloys. This corrosion resistance extends the service life of the coupling and reduces the need for frequent replacements or maintenance due to corrosion-related issues.

6. Reliability and Dependability: Spacer couplings are known for their robustness and reliability. When properly selected, installed, and maintained, they provide a dependable means of power transmission. The reduction in unplanned downtime due to coupling failure contributes to overall operational efficiency and lower maintenance costs.

In summary, spacer couplings help reduce downtime and maintenance costs in rotating machinery by accommodating misalignment, damping vibrations, absorbing shock loads, and offering ease of maintenance. Their reliability and ability to protect connected equipment contribute to improved operational efficiency and longer service life of the machinery, leading to cost savings over time.

China best Half Spacer Stable Performance Grid Coupling  China best Half Spacer Stable Performance Grid Coupling
editor by CX 2023-12-04

China best Half Spacer Stable Performance Grid Coupling

Product Description

                                       Grid Flexible Coupling Shaft Coupling (JS)
JS grid coupling vibration, JS grid coupling and long service life. JS grid coupling under high load range, JS grid coupling starting safety, high transmission efficiency, reliable operation.
Feature:
1.The serpentine spring as the elastic element, the elastic strong at the same time, greatly improves the grid coupling torque, widely used in heavy machinery and general machinery.The serpentine spring special technology department, has long service life, allowing higher speed, has good ability to compensate in the axial, radial and angle
2.High transmission efficiency, start safety. Transmission efficiency of up to 99.47%, short-time overload capacity is 2 times the rated torque, operation safety.
3.Simple structure, convenient assembly and disassembly, long service life
4.Damping effect is good to avoid the resonance.

Model Tn KN.m (n) r/min d L L0 L2 D D1 t kg kg  
y x a
JS1 0.045 4500 18-22 47 97 66 95 3 1.91 0.571 0.15 ±0.3 0.076
JS2 0.14 4500 22-35 47 97 68 105 3 2.59 0.041 0.15 ±0.3 0.076
JS3 0.224 4500 25-42 50 103 70 115 3 3.36 0.054 0.15 ±0.3 0.076
JS4 0.4 4500 32-60 60 123 80 130 3 5.45 0.068 0.20 ±0.3 0.10
JS5 0.63 4350 40-56 63 129 92 150 3 7.26 0.086 0.20 ±0.3 0.127
JS6 0.90 4125 48-65 76 155 95 160 3 10.4 0.113 0.20 ±0.3 0.127
JS7 1.80 3600 55-80 89 181 116 190 3 17.7 0.172 0.20 ±0.3 0.15
JS8 3.15 3600 65-95 98 199 122 210 3 25.4 0.254 0.20 ±0.3 0.18
JS9 5.6 2440 75-110 120 245 155 250 5 42.2 0.426 0.25 ±0.5 0.20
JS10 8.0 2250 85-120 127 259 162 270 5 54.5 0.508 0.25 ±0.5 0.23
JS11 12.5 2571 90-140 149 304 192 310 6 81.3 0.735 0.28 ±0.6 0.25
JS12 18 1800 110-170 162 330 195 346 6 121 0.908 0.28 ±0.6 0.30
JS13 25 1650 120-200 184 374 201 384 6 178 1.135 0.28 ±0.6 0.33
JS14 35.5 1500 140-200 183 372 271 450 391 6 234 1.952 0.30 ±0.6 0.40
JS15 50 1350 160-240 198 402 279 500 431 6 317 2.815 0.30 ±0.6 0.45
JS16 63 1225 180-280 216 438 304 566 487 6 448 3.496 0.30 ±0.6 0.5
JS17 90 1100 200-300 239 484 322 630 555 6 620 3.76 0.38 ±0.6 0.56
JS18 125 1050 240-320 260 526 356 675 608 6 776 4.4 0.38 ±0.6 0.6
JS19 160 900 280-360 280 566 355 756 660 6 1058 5.63 0.38 ±1.3 0.68
JS20 224 820 300-380 305 623 432 845 751 13 1426 10.5 0.46 ±1.3 0.74
JS21 315 730 320-420 325 663 490 920 822 13 1787 16.1 0.46 ±1.3 0.8
JS22 400 680 340-450 345 703 546 1000 905 13 2269 24.1 0.48 ±1.3 0.89
JS23 500 630 360-480 368 749 648 1087 13 2951 33.8 0.48 ±1.3 0.96
JS24 630 580 400-460 401 815 698 1180 13 3836 50.2 0.5 ±1.3 1.07
JS25 800 540 420-500 432 877 762 1260 13 4686 67.2 0.5 ±1.3 1.77

Detailed Photos

Company Profile

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.

Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

Our Services

1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.

5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.

FAQ

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances. 

Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order? 
A: Sure, welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

Contact Us

Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

Standard Or Nonstandard: Standard
Shaft Hole: as Your Requirement
Torque: as Your Requirement
Bore Diameter: as Your Requirement
Speed: as Your Requirement
Structure: Flexible
Customization:
Available

|

Customized Request

China best Half Spacer Stable Performance Grid Coupling
China best Half Spacer Stable Performance Grid Coupling

spacer coupling

Are There Any Safety Considerations When Using Spacer Couplings in Rotating Machinery?

Yes, there are several safety considerations to keep in mind when using spacer couplings in rotating machinery. Proper installation, maintenance, and operational practices are essential to ensure the safe and reliable functioning of the couplings and the connected machinery. Here are some important safety considerations:

1. Proper Installation: It is crucial to follow the manufacturer’s guidelines and instructions during the installation of spacer couplings. Improper installation can lead to misalignment, uneven loading, and premature wear, which may compromise the safety and performance of the system.

2. Regular Maintenance: Routine maintenance is necessary to keep spacer couplings in optimal condition. Regular inspections can help identify wear, misalignment, or other issues early on, preventing potential failures and ensuring safe operation.

3. Torque and Speed Limits: Always adhere to the recommended torque and speed limits provided by the coupling manufacturer. Exceeding these limits can lead to coupling failure, which may cause damage to the equipment and pose safety risks to personnel.

4. Alignment and Balance: Proper shaft alignment and balance are crucial for the safe operation of rotating machinery. Misalignment can lead to increased stress on the coupling and the connected components, resulting in premature wear and potential failures.

5. Temperature Considerations: Ensure that the spacer coupling’s material and design are suitable for the operating temperature range of the application. Extreme temperatures can affect the coupling’s mechanical properties and lead to reduced performance or failure.

6. Emergency Shutdown Procedures: Implement clear emergency shutdown procedures in case of coupling failure or other mechanical issues. Employees should be familiar with these procedures and have access to emergency shutdown controls.

7. Lubrication: Proper lubrication is essential to reduce friction and wear in spacer couplings. Ensure that the couplings are adequately lubricated according to the manufacturer’s recommendations.

8. Regular Inspections: Periodically inspect the spacer couplings for signs of wear, corrosion, or damage. Replace any worn or damaged couplings promptly to prevent safety hazards.

9. Compliance with Regulations: Ensure that the use of spacer couplings complies with relevant safety regulations and industry standards to maintain a safe working environment.

By taking these safety considerations into account and following best practices, the use of spacer couplings in rotating machinery can be safe and effective, contributing to the reliable operation of industrial processes while minimizing the risk of accidents or failures.

spacer coupling

Can Spacer Couplings be Used in Applications with Varying Operating Temperatures?

Yes, spacer couplings can be used in applications with varying operating temperatures. The suitability of a spacer coupling for a specific temperature range depends on the materials used in its construction.

Many spacer couplings are designed to withstand a wide range of temperatures, making them versatile for use in diverse industrial environments. Some key considerations regarding temperature and spacer couplings include:

1. Material Selection: The choice of materials plays a crucial role in determining the temperature range that a spacer coupling can handle. Common materials used for spacer couplings include steel, stainless steel, aluminum, and various alloys. Each material has its own temperature limits, and it is essential to select a coupling made from materials that can withstand the anticipated temperature conditions in the application.

2. High-Temperature Applications: For high-temperature applications, spacer couplings made from materials with excellent heat resistance are suitable. Stainless steel and high-temperature alloys are often used in such cases. These materials can withstand elevated temperatures without losing their mechanical properties, ensuring reliable performance under extreme conditions.

3. Low-Temperature Applications: In low-temperature environments, certain materials may become brittle and lose their toughness. Spacer couplings intended for use in cold environments should be made from materials that remain ductile and reliable at low temperatures. Special low-temperature steels or alloys are commonly used for these applications.

4. Thermal Expansion: Spacer couplings should also account for the thermal expansion that occurs in machinery as it operates at varying temperatures. Different materials have different coefficients of thermal expansion, and the design of the coupling must consider these factors to prevent issues related to differential thermal expansion between connected components.

5. Insulation: In some applications, particularly in industries where electrical insulation is critical, spacer couplings with insulating properties may be necessary to prevent electrical conduction between connected shafts. Insulating spacer couplings are commonly used in electric motor drives and other electrical systems to enhance safety and prevent electrical interference.

When selecting a spacer coupling for an application with varying operating temperatures, it is essential to consider the specific temperature requirements of the system, the materials used in the coupling’s construction, and any additional factors related to thermal expansion and insulation. Consulting with coupling manufacturers or experts can help ensure the correct coupling is chosen for the specific temperature conditions in which it will operate.

China best Half Spacer Stable Performance Grid Coupling  China best Half Spacer Stable Performance Grid Coupling
editor by CX 2023-11-30

China wholesaler Half Spacer Stable Performance Grid Coupling

Product Description

                                       Grid Flexible Coupling Shaft Coupling (JS)
JS grid coupling vibration, JS grid coupling and long service life. JS grid coupling under high load range, JS grid coupling starting safety, high transmission efficiency, reliable operation.
Feature:
1.The serpentine spring as the elastic element, the elastic strong at the same time, greatly improves the grid coupling torque, widely used in heavy machinery and general machinery.The serpentine spring special technology department, has long service life, allowing higher speed, has good ability to compensate in the axial, radial and angle
2.High transmission efficiency, start safety. Transmission efficiency of up to 99.47%, short-time overload capacity is 2 times the rated torque, operation safety.
3.Simple structure, convenient assembly and disassembly, long service life
4.Damping effect is good to avoid the resonance.

Model Tn KN.m (n) r/min d L L0 L2 D D1 t kg kg  
y x a
JS1 0.045 4500 18-22 47 97 66 95 3 1.91 0.571 0.15 ±0.3 0.076
JS2 0.14 4500 22-35 47 97 68 105 3 2.59 0.041 0.15 ±0.3 0.076
JS3 0.224 4500 25-42 50 103 70 115 3 3.36 0.054 0.15 ±0.3 0.076
JS4 0.4 4500 32-60 60 123 80 130 3 5.45 0.068 0.20 ±0.3 0.10
JS5 0.63 4350 40-56 63 129 92 150 3 7.26 0.086 0.20 ±0.3 0.127
JS6 0.90 4125 48-65 76 155 95 160 3 10.4 0.113 0.20 ±0.3 0.127
JS7 1.80 3600 55-80 89 181 116 190 3 17.7 0.172 0.20 ±0.3 0.15
JS8 3.15 3600 65-95 98 199 122 210 3 25.4 0.254 0.20 ±0.3 0.18
JS9 5.6 2440 75-110 120 245 155 250 5 42.2 0.426 0.25 ±0.5 0.20
JS10 8.0 2250 85-120 127 259 162 270 5 54.5 0.508 0.25 ±0.5 0.23
JS11 12.5 2571 90-140 149 304 192 310 6 81.3 0.735 0.28 ±0.6 0.25
JS12 18 1800 110-170 162 330 195 346 6 121 0.908 0.28 ±0.6 0.30
JS13 25 1650 120-200 184 374 201 384 6 178 1.135 0.28 ±0.6 0.33
JS14 35.5 1500 140-200 183 372 271 450 391 6 234 1.952 0.30 ±0.6 0.40
JS15 50 1350 160-240 198 402 279 500 431 6 317 2.815 0.30 ±0.6 0.45
JS16 63 1225 180-280 216 438 304 566 487 6 448 3.496 0.30 ±0.6 0.5
JS17 90 1100 200-300 239 484 322 630 555 6 620 3.76 0.38 ±0.6 0.56
JS18 125 1050 240-320 260 526 356 675 608 6 776 4.4 0.38 ±0.6 0.6
JS19 160 900 280-360 280 566 355 756 660 6 1058 5.63 0.38 ±1.3 0.68
JS20 224 820 300-380 305 623 432 845 751 13 1426 10.5 0.46 ±1.3 0.74
JS21 315 730 320-420 325 663 490 920 822 13 1787 16.1 0.46 ±1.3 0.8
JS22 400 680 340-450 345 703 546 1000 905 13 2269 24.1 0.48 ±1.3 0.89
JS23 500 630 360-480 368 749 648 1087 13 2951 33.8 0.48 ±1.3 0.96
JS24 630 580 400-460 401 815 698 1180 13 3836 50.2 0.5 ±1.3 1.07
JS25 800 540 420-500 432 877 762 1260 13 4686 67.2 0.5 ±1.3 1.77

Detailed Photos

Company Profile

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.

Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

Our Services

1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.

5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.

FAQ

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances. 

Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order? 
A: Sure, welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

Contact Us

Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

Standard Or Nonstandard: Standard
Shaft Hole: as Your Requirement
Torque: as Your Requirement
Bore Diameter: as Your Requirement
Speed: as Your Requirement
Structure: Flexible
Customization:
Available

|

Customized Request

China wholesaler Half Spacer Stable Performance Grid Coupling
China wholesaler Half Spacer Stable Performance Grid Coupling

spacer coupling

How Does a Spacer Coupling Protect Connected Equipment from Shock Loads and Vibrations?

Spacer couplings play a vital role in protecting connected equipment from shock loads and vibrations in mechanical systems. They act as a buffer between the driving and driven components, absorbing and mitigating the impact of sudden shocks and vibrations. Here’s how spacer couplings provide this protection:

1. Dampening Effect: Spacer couplings are designed with flexible elements or materials that possess inherent damping properties. When subjected to shock loads or vibrations, these flexible elements absorb and dissipate the kinetic energy, reducing the impact on the connected equipment. This dampening effect helps prevent damage to delicate components and extends the equipment’s lifespan.

2. Misalignment Compensation: In addition to damping, spacer couplings can also accommodate certain degrees of angular, parallel, and axial misalignment between the shafts. When misalignment occurs, the coupling’s flexibility allows it to adjust slightly, reducing the transmitted forces to the connected equipment. By minimizing the effects of misalignment, spacer couplings help avoid excessive forces that could lead to shock loads and vibrations.

3. Vibration Isolation: Vibrations can be generated by various sources, including unbalanced loads, motor vibrations, and external factors. Spacer couplings, with their flexible elements, act as vibration isolators, preventing the propagation of vibrations from one shaft to the other. This isolation protects the connected equipment from experiencing detrimental vibrations that may lead to wear, fatigue, or failure.

4. Torsional Stiffness: While spacer couplings offer flexibility to absorb shock loads and vibrations, they also possess adequate torsional stiffness. This property helps maintain shaft alignment and synchronization during normal operation, reducing the risk of additional vibrations caused by misalignment or torsional forces.

5. Material Selection: Spacer couplings are often manufactured from materials with excellent fatigue and shock resistance properties, such as steel or aluminum alloys. The choice of materials ensures that the coupling can withstand repeated shock loads without experiencing premature fatigue or failure.

6. Redundancy and Reliability: In critical applications where shock loads and vibrations are common, some designs incorporate multiple flexible elements or redundancies to enhance the coupling’s reliability and capacity to handle extreme conditions.

Overall, spacer couplings are essential components in mechanical systems that require protection against shock loads and vibrations. Their ability to dampen, isolate, and compensate for misalignment helps maintain the health and longevity of connected equipment, ensuring smooth and reliable operation in various industrial settings.

spacer coupling

What Industries Commonly Use Spacer Couplings for Power Transmission?

Spacer couplings are widely used in various industries for power transmission due to their versatility and ability to accommodate misalignment between shafts. Some of the industries that commonly use spacer couplings include:

1. Oil and Gas: In the oil and gas industry, spacer couplings are employed in various applications, including pumps, compressors, and turbines. They help transmit power efficiently and reliably in challenging operating conditions.

2. Power Generation: Power plants, including fossil fuel-based, nuclear, and renewable energy plants, utilize spacer couplings to connect shafts in generators, turbines, and other rotating equipment.

3. Chemical Processing: The chemical industry relies on spacer couplings to transfer power in agitators, mixers, pumps, and other processing equipment. The ability to withstand harsh chemical environments makes them suitable for such applications.

4. Mining and Minerals: In mining and mineral processing, spacer couplings are utilized in crushers, conveyors, and other heavy machinery to transfer power between shafts while compensating for misalignment and vibration.

5. Water and Wastewater: In water treatment plants and wastewater facilities, spacer couplings are used in pumps and aerators to ensure efficient power transmission and handle the often challenging environmental conditions.

6. Manufacturing: Various manufacturing industries use spacer couplings in equipment such as extruders, mixers, and printing machinery to transfer power and maintain precision in production processes.

7. Pulp and Paper: The pulp and paper industry utilizes spacer couplings in pulp refiners, digesters, and paper machines, where they help transmit power and accommodate the misalignment that can occur during operation.

8. Marine and Offshore: In marine applications, spacer couplings are used in propulsion systems and various onboard equipment to transfer power effectively and handle dynamic loads at sea.

9. Aerospace: The aerospace industry employs spacer couplings in aircraft engines and auxiliary power units (APUs) to connect rotating components and ensure reliable power transmission.

10. Food and Beverage: The food and beverage industry uses spacer couplings in processing equipment such as mixers, conveyors, and pumps, where they help maintain hygiene standards while transferring power.

Advantages of Using Spacer Couplings in These Industries:

– Spacer couplings can handle high torque and misalignment, enhancing the reliability and efficiency of power transmission systems in diverse applications.

– They provide easy installation and maintenance, reducing downtime and ensuring smooth operations.

– Spacer couplings are available in various sizes, materials, and configurations to suit specific industry needs.

– Their ability to absorb shock loads and dampen vibrations enhances the longevity of connected equipment.

– Spacer couplings are designed to withstand harsh environmental conditions, making them suitable for use in challenging industrial settings.

– They contribute to overall system safety by preventing excessive stress on machinery components.

– In summary, spacer couplings play a crucial role in power transmission across a wide range of industries, contributing to the smooth and efficient operation of machinery and equipment in various applications.

China wholesaler Half Spacer Stable Performance Grid Coupling  China wholesaler Half Spacer Stable Performance Grid Coupling
editor by CX 2023-11-09

China high quality Fluid Coupling Chain Jaw Flexible Flange Gear Rigid Spacer Motor Shaft Universal Half Reducer Spline Stainless Steel Elastomeric Coupling

Product Description

  Fluid Coupling Chain Jaw Flexible Flange Gear Rigid Spacer Motor Shaft Universal Half Reducer Spline Stainless Steel Elastomeric coupling

A fluid coupling is a torque converter used in mechanical power transmission systems to transmit torque from 1 rotating shaft to another. It consists of 2 halves, the impeller, and the runner, which are placed in a housing filled with a hydraulic fluid such as oil or water.

When one-half of the fluid coupling is rotated, it creates a fluid flow within the housing, which in turn causes the other half to rotate. The fluid coupling uses fluid dynamics principles to transmit torque between the 2 halves, with the amount of torque being proportional to the speed difference between the 2 shafts.

One of the key advantages of a fluid coupling is its ability to provide a smooth and gradual torque transfer between the 2 shafts, without any mechanical connection. This can help to reduce wear and tear on the equipment and improve overall system efficiency.

Fluid couplings are commonly used in various industrial applications, including mining, construction, and marine equipment. They are also used in automotive transmissions, where they can help provide a smooth and efficient torque transfer between the engine and the wheels.

Overall, a fluid coupling provides a reliable and efficient way to transmit torque between 2 rotating shafts, without any mechanical connection. With their ability to provide a smooth and gradual torque transfer, they are a popular choice for a wide range of industrial and automotive applications.

Standard Or Nonstandard: Standard
Shaft Hole: 19-32
Torque: >80N.M
Bore Diameter: 19mm
Speed: 4000r/M
Structure: Flexible

China high quality Fluid Coupling Chain Jaw Flexible Flange Gear Rigid Spacer Motor Shaft Universal Half Reducer Spline Stainless Steel Elastomeric Coupling
China high quality Fluid Coupling Chain Jaw Flexible Flange Gear Rigid Spacer Motor Shaft Universal Half Reducer Spline Stainless Steel Elastomeric Coupling

spacer coupling

How Do Spacer Couplings Compare to Other Types of Couplings in Terms of Performance?

Spacer couplings offer distinct advantages and disadvantages compared to other types of couplings, making them suitable for specific applications:

1. Misalignment Tolerance: Spacer couplings have limited flexibility and can handle only minor misalignment between shafts. In contrast, flexible couplings like elastomeric and gear couplings can accommodate higher levels of misalignment due to their elastic properties.

2. Torque Transmission: Spacer couplings provide excellent torque transmission capabilities, making them suitable for heavy-duty applications. They can efficiently transfer torque between shafts without backlash.

3. Maintenance Requirements: Spacer couplings are relatively simple in design and do not require frequent maintenance. They do not have moving parts or wearing elements, reducing the need for regular inspection and replacement.

4. Torsional Stiffness: Spacer couplings offer high torsional stiffness, ensuring precise and reliable torque transmission between the connected equipment.

5. Installation and Alignment: Installing a spacer coupling requires careful alignment between shafts. While it may be more involved compared to some flexible couplings, proper alignment is essential for optimal performance.

6. Cost: Spacer couplings are generally more cost-effective than some high-performance flexible couplings, making them an attractive choice for various industrial applications.

7. Application Suitability: Spacer couplings are commonly used in applications where rigid and reliable torque transmission is required, such as pumps, compressors, and other heavy machinery.

8. Operating Conditions: Spacer couplings can handle high temperatures, making them suitable for applications in challenging environments.

When selecting a coupling for a specific application, it is essential to consider the specific needs of the system, including the required misalignment compensation, torque transmission capacity, maintenance requirements, and operating conditions. Each coupling type has its strengths and limitations, and the choice will depend on the unique demands of the application.

spacer coupling

Factors to Consider When Choosing a Spacer Coupling for a Specific System

Choosing the right spacer coupling for a specific system requires careful consideration of various factors to ensure optimal performance and reliability. Here are the key factors to keep in mind:

1. Operating Conditions: Understand the operating conditions of the system where the spacer coupling will be used. Consider factors such as torque requirements, rotational speed, temperature range, and environmental conditions (e.g., corrosive, humid, or dusty environments).

2. Misalignment Compensation: Determine the type and magnitude of misalignment that the coupling needs to accommodate. Spacer couplings can handle angular, parallel, and axial misalignments to varying degrees, so selecting the appropriate coupling design is critical.

3. Shaft Sizes and Types: Ensure that the spacer coupling’s bore size matches the shaft diameters of the connected equipment. Additionally, consider whether the shafts are keyed, splined, or have other special features that may require customization of the coupling.

4. Coupling Material: The choice of material for the spacer coupling depends on the application’s requirements. Common materials include steel, stainless steel, aluminum, and various alloys. Consider factors such as strength, corrosion resistance, and temperature limits when selecting the material.

5. Torque and Speed Ratings: Determine the required torque and rotational speed ratings for the coupling based on the power transmission needs of the system. Select a coupling that can handle the specified torque and speed without exceeding its limits.

6. Spacer Length: The length of the spacer in the coupling affects the distance between connected equipment. Ensure that the chosen spacer length allows for proper clearance and alignment between the components.

7. Installation and Maintenance: Consider the ease of installation and maintenance requirements of the spacer coupling. Some couplings may require more frequent maintenance than others, which can impact overall system downtime.

8. Cost and Budget: Evaluate the cost of the spacer coupling and ensure that it fits within the project budget. While cost is a consideration, it is essential not to compromise on quality and performance for the sake of cost savings.

9. Industry Standards and Regulations: Ensure that the chosen spacer coupling complies with relevant industry standards and safety regulations. Adherence to these standards helps guarantee the coupling’s quality and suitability for the intended application.

10. Supplier and Support: Choose a reputable supplier with a track record of providing high-quality spacer couplings. A reliable supplier can offer technical support, assistance with selection, and post-purchase services if required.

By carefully considering these factors and evaluating the specific needs of the system, engineers and designers can select the most appropriate spacer coupling to ensure efficient power transmission, reduce wear on connected equipment, and enhance overall system performance and reliability.

China high quality Fluid Coupling Chain Jaw Flexible Flange Gear Rigid Spacer Motor Shaft Universal Half Reducer Spline Stainless Steel Elastomeric Coupling  China high quality Fluid Coupling Chain Jaw Flexible Flange Gear Rigid Spacer Motor Shaft Universal Half Reducer Spline Stainless Steel Elastomeric Coupling
editor by CX 2023-11-07